This paper focuses on the scientific storage methods for rattan and fiber rods. By analyzing common issues such as mold, deformation, and insect damage during storage, the paper explores effective strategies and technical measures for controlling storage environmental conditions, selecting appropriate packaging methods, and planning storage spaces. The aim is to extend the storage life of rattan and fiber rods, maintain their quality, and provide scientific storage references for related production, processing, and distribution processes.
- Introduction
Wicker strips and fiber rods are widely used in furniture manufacturing, craft production, and architectural decoration. Their quality and performance directly impact the final product. However, if stored improperly, these materials can easily be affected by external factors, leading to a decline in quality. This not only results in material waste but also increases production costs. Therefore, researching the scientific storage methods for wicker strips and fiber rods is crucial for ensuring material quality and reducing economic losses.
Second, common problems in the storage of rattan and fiber rods
(1) Mildew
Wicker and fiber rods are typically made from natural materials, rich in cellulose, hemicellulose, and other organic substances. In a humid and poorly ventilated storage environment, these materials are highly susceptible to mold growth. Mold can cause black spots and discoloration on the surface of wicker and fiber rods, and in severe cases, it can damage their internal structure, reducing the material’s strength and flexibility.
(2) Deformation
Wicker and fiber rods have certain flexibility. In the process of storage, if they are improperly stacked or compressed, or remain in an environment with drastic temperature changes for a long time, they are prone to bending, twisting and other deformation phenomena. After deformation, wicker and fiber rods are difficult to meet the requirements of subsequent processing and use, affecting product quality.
(3) Pests
Natural rattan is susceptible to insect infestation. The insects eat inside the rattan, forming holes that weaken the strength of the rattan and make it prone to breakage during use. Fiber rods containing certain organic components may also be subject to pest erosion.
(4) Aging
After long exposure to light, the chemical components in rattan and fiber rods will undergo photo-oxidation reaction, resulting in aging and brittleness of materials. In addition, oxygen and water in the air will also accelerate the aging process of materials and reduce their service life.
- Storage environment requirements of rattan and fiber rods
(1) Temperature control
The appropriate storage temperature is crucial for maintaining the quality of rattan strips and fiber rods. Generally, the storage environment should be maintained between 15℃ and 25℃. If the temperature is too high, it can accelerate the evaporation of moisture within the materials, causing the rattan strips to crack and the fiber rods to become brittle. Conversely, if the temperature is too low, the materials may become brittle and lose their flexibility, making them more prone to breaking during handling and processing.
(2) Humidity regulation
Relative humidity is a critical factor affecting the storage quality of rattan and fiber rods. The ideal relative humidity range is between 40% and 60%. When the relative humidity exceeds 60%, mold and other microorganisms can easily grow; if the relative humidity drops below 40%, the rattan and fiber rods may dry out and crack due to dehydration. Installing temperature and humidity monitoring equipment can help monitor the environment in real time. When the humidity is too high, use a dehumidifier to reduce it; when the humidity is too low, use a humidifier to increase it appropriately.
(3) Ventilation conditions
Good ventilation can effectively reduce the humidity in the storage environment, reduce the possibility of mold growth, and at the same time, discharge the odor and harmful gases produced by the volatilization of materials. The storage place should set up reasonable ventilation ports to ensure that the air can circulate naturally. When necessary, exhaust fans and other ventilation equipment can be installed to strengthen the air circulation.
(4) Light protection
The rattan and fiber rods should be avoided from direct exposure to sunlight. Light shading curtains, shade nets and other light shading treatment can be used for the storage place, or the materials can be stored in the warehouse area without direct light to reduce the aging effect of light on the materials.
Fourth, the packaging of rattan and fiber rods
(1) Selection of packaging materials
- Moisture-proof packaging materials: For rattan and fiber rods, moisture-proof packaging materials such as plastic film and aluminum foil composite film can be selected. Plastic film has good sealing properties and can effectively block the outside water from entering; aluminum foil composite film not only prevents moisture, but also blocks ultraviolet rays to prevent material aging.
- Buffer packaging materials: In order to prevent deformation in the process of storage and transportation due to collision and compression, buffer materials such as foam plastic and pearl cotton can be added inside the package. These materials can effectively absorb impact force and protect the shape and quality of rattan and fiber rods.
(2) Design of packaging form
- Bundled packaging: The rattan or fiber rods are bundled into bundles according to a certain number for easy handling and storage. Hemp rope, plastic binding tape can be used when bundling, pay attention to moderate binding force to avoid damage to the material.
- Box packaging: For small fiber rods or rattan products that need special protection, box packaging such as cardboard boxes and wooden boxes can be used. Buffer materials are filled in the box to ensure that the materials are fixed in the box and will not shake.
- Storage space planning of rattan and fiber rods
(1) Shelf setting
- Shelf type selection: Select the appropriate shelf type according to the size and weight of the rattan and fiber rods. For lighter and shorter fiber rods, a layer shelf can be used; for longer rattan, a cantilever shelf can be used for easy access.
- Shelf layout: There should be enough passage between shelves for the movement of equipment and personnel. At the same time, the placement of shelves should consider ventilation and lighting conditions to ensure a good storage environment.
(2) Stacking mode
- Layered stacking: The rattan and fiber rods are stacked in layers, and wooden boards or pallets can be placed between each layer to disperse the pressure and prevent the lower layer from deforming due to pressure. The height of the stacking should not be too high, generally not more than 2 meters, so as to avoid the risk of collapse.
- Classification and storage: The rattan and fiber rods should be classified and stored according to their types, specifications and uses, so as to facilitate management and access. At the same time, different batches of materials should be stored separately and marked with the storage time, quantity and other information.
- Management and maintenance during storage
(1) Regular inspection
Regularly inspect stored rattan and fiber rods for issues such as mold, insect damage, and deformation. The inspection frequency should be determined based on the storage environment and material characteristics, typically once a month. Any issues found should be addressed promptly, such as cleaning and drying materials with mild mold, or fumigating infested materials.
(2) Inventory records
Establish a perfect inventory record system, and record the time, quantity, batch, storage location and other information of rattan and fiber rods in detail. At the same time, update the delivery record in time to grasp the inventory dynamics of materials, so as to arrange the purchase and production plan reasonably.
(3) Cleanliness
Keep the storage place clean and hygienic, regularly clean the ground, remove debris and dust. Avoid water accumulation in the storage place to prevent the growth of mold. Storage equipment and tools should also be cleaned and maintained regularly to ensure their normal use.
VII. CONCLUSIONS
In practical applications, the storage methods for rattan strips and fiber rods should be flexibly applied based on their specific characteristics and storage conditions, continuously optimizing storage techniques to achieve better results. In the future, as material science and storage technology continue to advance, the storage methods for rattan strips and fiber rods will also be continually improved and refined.
